Category Definitions
The MACIES data collection focuses on all major instrumentation categories within Process Industries, definitions and examples for each category are given below. Please study these definitions in conjunction with the MACIES Data Submission Rules and MACIES Industry Definitions before completing any data collection forms.
Note that discontinued category numbers have been deleted without changing the numbering of the remaining categories to maintain consistency of reporting.
Please contact Scott Pepper or Helena Robinson with any questions.
General Guidance
- Process instrumentation will typically have some level of certification/approval for use in process environments, including but not lmited to the below. Equipment with none of these is unlikely to be considered suitable for process control applications.
- Smart devices are equipped with microprocessors and are capable of digital communications, including HART, PROFIBUS PA/DP or FOUNDATION Fieldbus. Smart devices have advanced diagnostic capabilities and often allow signal compensation and conditioning or self-calibration, all with the aim of making the instrument more accurate, repeatable and reliable. Products which fit the definition should be classified as ‘smart’ whether or not the capability is being used.
- Where high value mountings or process connections are sold with transmitters, these should be separated out to the contributor's best ability.
Product Category Definitions
(Please click the category title to open each of the definitions below)
Pressure
1.1 - Transmitters
Transmitters which respond to a measured variable by means of a basic sensing element, and convert it to a standard transmission signal (e.g. 4 to 20 mA/0 to 20 mA, digital), which is a function of the measurement, and can be physically separate from the receiving instrument. The transmitter may be used to measure pressure directly or flow indirectly (transmitters used to measure level are included in 3.5).
Note: Include wireless in each category as a percentage of units.
- Pressure and Absolute Pressure
Excluded are: P/I converters
- Fixed span devices
examples
- Rangeable devices
- Smart
examples
- Non-smart
examples
- Smart
- Fixed span devices
- Differential Pressure
- Rangeable devices; non-smart & smart
Excluded are: Flanged versions for level measurement – See 3.5
examples
- Rangeable devices; non-smart & smart
- Multivariable Pressure
A dedicated transmitter that measures differential pressure, static pressure and incorporates or allows input of a process temperature measurement to allow the calculation of mass flow.
examples
Temperature
2.1 - Head Mounted
Commonly refer to as "Hockey Pucks" due to their shape, head-mount temperature are small disc shaped transmitters that are often mounted within a connection head. The connection head is usually attached directly to the sensor; but, can be located remotely. Only self-contained head mounted transmitters are to be included. An input device being an integral part of a control system is not to be reported in this category.
Thermowells and ancilliary equipment should not be included in these figures.
Note: Include wireless in each category as a percentage of units.
examples
2.2 - Field Mounted
Field-mount temperature transmitters are designed with a dual compartment housing that keeps moisture, humidity, or other contaminants from getting into the transmitter's electronics. Only self-contained field mounted transmitters are to be included. An input device being an integral part of a control system is not to be reported in this category.
Thermowells and ancilliary equipment should not be included in these figures.
Note: Include wireless in each category as a percentage of units.
examples
2.3 - Panel or Rack Mounted
Panel-mount (also called rack-mount or rail-mount) temperature transmitters are designed to be mounted on DIN-rails located in non-harsh environments usually in or near control rooms. Only self-contained panel mounted transmitters are to be included. An input device being an integral part of a control system is not to be reported in this category.
Thermowells and ancilliary equipment should not be included in these figures.
Note: Include wireless in each category as a percentage of units.
examples
Level
3.1 - Ultrasonic Level Transmitters & Systems
A transmitter or combination of transducer and control unit utilising the time of flight of ultrasonic sound through the ullage space above a medium to determine the level of the medium. This time of flight is converted into an output signal proportional to level or contents.
Note: Transmitters or systems for open-channel flow applications are included in this category (prior to 2021 these were reported in 6.7)
- Ultrasonic Level Transmitters – liquid and dry product
examples
Also includes: Open channel ultrasonics for flow
examples
3.2 - Microwave Level Transmitters (Radar)
- Non-contacting Radar Transmitters (excl. Inventory Tank Gauging)
A transmitter or combination of antenna and control unit utilising time of flight of microwave signals through the ullage space above a medium to determine the level of the medium. This signal is converted to an output signal proportional to level or contents. Excluded are Inventory Tank Gauging (ITG) transmitters.
examples
- Inventory Tank Gauging Radar Transmitters
A transmitter or combination of antenna and control unit for use specifically in Inventory Tank Gauging applications utilising time of flight of microwave signals through the ullage space above a medium to determine the level of the medium. This signal is converted an output signal proportional to level or contents.
examples
- Guided Wave Radar (GWR) and Time Domain Reflectometry Radar (TDR)
A transmitter utilising the change in dielectric constant between two media to reflect part or all of a microwave pulse transmitted along a guide wire or rod. The return journey time of the pulse is used in calculations by the transmitter to determine the level of a liquid or dry product medium, or the interface between two liquid media, and to give an output signal proportional to level or contents.
examples
3.5 - Stand Alone Hydrostatic Sensors / Transducers or Pressure Transmitters for Measuring Level
A transmitter that has been modified or designed for mounting in or at the bottom of a tank of liquid and which contains a sensing element which measures the force exerted by the head of the liquid. The output of the device, digital, analogue or pneumatic, from either integral or remote signal conditioning is proportional to the head of liquid in the tank.
examples
Flow and Density Measurement
6.1 - Electromagnetic Flowmeters
Electromagnetic flow meters, or magmeters, are comprised of a transmitter and sensor that together measure flow. The magnetic flow meter’s sensor is placed inline and measures an induced voltage generated by the fluid as it flows through a pipe. The transmitter takes the voltage generated by the sensor, converts it into a flow measurement and transmits that flow measurement to a control system.
Sensor and transmitter, whether integrally or separately mounted, should be reported as one unit.
examples
6.2 - Coriolis Mass Flowmeters
A Coriolis flow meter contains a tube which is energized by a fixed vibration. When a fluid (gas or liquid) passes through this tube the mass flow momentum will cause a change in the tube vibration, the tube will twist resulting in a phase shift. This phase shift can be measured and a linear output derived proportional to flow.
Sensor and transmitter, whether integrally or separately mounted, should be reported as one unit.
examples
6.3 - Vortex Meters (excluding domestic)
Vortex meters utilise the Von Karman effect to measure fluid velocity. A dimensioned bluff/shedder bar is used to generate vortices, the frequency of these oscillating vortices is converted into fluid velocity and, along with the meter flow area, volumetric flow can be calculated.
Sensor and transmitter, whether integrally or separately mounted, should be reported as one unit.
examples
6.4 - Dedicated Density Measurement
Instrumentation technologies used to determine the density of a process fluid. Density measurements are often used to measure product quality, perform conversions between mass and volume or identify product interfaces. These measurements are needed anywhere that fluid value, quality or composition is important.
- Dedicated Density Measurement - Liquid
Density meters used for measuring density of liquids only. Includes all density measurement techniques including vibration, nucleonic and microwave.
examples
- Dedicated Density Measurement - Gas
Density meters used for measuring density of gases only. Includes all density measurement techniques including vibration, nucleonic and microwave. Specific gravity meters should be included here
examples
6.6 - Variable Area
Variable area flow meters are realatively simple devices that operate at a relatively constant pressure drop and measure the flow of liquids, gases, and steam. The position of their float, piston or vane is changed as the increasing flow rate opens a larger flow area to pass the flowing fluid. The position of the float, piston or vane provides an indication of flow rate. Design variations include the rotameter, orifice/rotameter combination, open-channel variable gate, tapered plug, and vane or piston designs.
Variable area flow meters provide a visual indication of flow and may also incorporate a transmitter to provide an analogue or digital signal output.
Category 6.6 includes all of the following:
- Variable Area - Metal
- Without transmitters
examples
- With transmitters
examples
- Without transmitters
- Variable Area - Glass
examples
6.7 - Ultrasonic
Ultrasonic flowmeters utilise sound waves to determine the velocity of a fluid flowing in a pipe and use this to calculate the flow rate. Included are transit time (or time of flight) and Doppler ultrasonic flow meters.
Note: Include wireless as a percentage of units.
- Closed pipe
- Utilising wetted transducers mounted in a spoolpiece
examples
- Non-invasive: utilising clamp-on transducers
- Liquid
examples
- Gas
examples
- Liquid
- Utilising wetted transducers mounted in a spoolpiece
6.8 - Thermal Mass Flowmeters and Controllers
Thermal Mass Flow Meters or Controllers which utlise the heat conductivity of fluids to provide a direct measurement of mass flow.
Category 6.8 includes all of the following:
- In-line type up to and including 1/2"
examples
- In-line type over 1/2"
examples
- Insertion type
examples
Notes:
- Include wireless as a percentage of units.
Analytical Instruments - Liquid
Note: Liquid Analytical categories have been modified for MACIES 2020.
Analytical instruments should now be split into probes/sensors and transmitters as per the above definitions.
For systems which include a sensor and transmitter combination these should be split to the contributor's best ability to avoid high value systems skewing figures in either category.
For systems which include ancillary equipment such as sampling systems, high value/retractable process connectors, mounting systems etc. these should also be separated to the contributor's best ability to avoid high value ancillary equipment skewing figures in either category. The cost of ancillary equipment may be estimated as part of the supplementary collection (discussed previously as 'Uplift Factors').
Analytical Instruments - Gas
9G k - Oxygen Analysers
Analysers for measuring Oxygen content of process gases which are often used in combustion control, process quality, safety and environmental applications. All measurement techniques excluding TDL analysers (which should be included in 9G l) should be included. Products should be split by the analyser's target concentration measurement:
- For % analysis
examples
- For ppm trace analysis
examples
Control Systems
10.1 - Distributed Control Systems - Hardware
All physical hardware supplied as part of a control system and any firmware integrated into that hardware. This includes I/O controllers, control room cabinets, power supplies, workstations, switches etc.
Value only to be collected.
10.2 Distributed Control Systems - Software
All software packages supplied as part of a control system. This includes software for fundamental control, human machine interfaces (HMI), systems and alarm management, engineering and configuration, data historian, cybersecurity etc.
Value only to be collected.
10.3 - Distributed Control Systems - Project Services
All engineering, configuration and project engineering services.
Value only to be collected.
10.4 - Distributed Control Systems - Operations Services
All maintainence and operational support services.
Value only to be collected.
10.7 - Supervisory Control and Data Acquisition Systems (SCADA)
All hardware or software assocaited with the supply of SCADA systems.
Value only to be collected.
Recorders
11.5 - Parerless Recorders
Devices recording signals, including electrical, temperature, etc. measurement. Included are data recorderers providing the ability to capture continuous and batch data electronically in a secure digital format. Also includes recorders with, or without, control or alarm features.
Positioners
15 - Control Valve Positioners
- Control Valve Positioners - Smart
As well as accurately controlling the position of the control valve and auto-calibrating, a smart positioner can also communicate with the DCS to provide data such as position, pressure and also relay some diagnostic information or fault status.
Notes: Include wireless as a percentage of units.
Wireless Adapters & Infrastructure
16.1 - Wireless Adapters (stand alone)
16.2 - Wireless Gateways and Repeaters
Wireless gateways and other wireless enabling infrastructure required to allow wireless instruments to connect to an industrial control system. All capacity gateways should be included as well as wireless signal repeaters.
Instrument Services
19 - Instrument Services
To include revenue from process instrumentation services (excluding DCS/Systems services), including:
- Installation & Commissioning
- Calibration
- Maintainence & Repair (excl. parts)
- Design and testing services
- Training